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Custom Embroidery & Screen Printing Services in New Bedford, MA
Buzzard's Bay Embroidery has been a trusted leader in custom apparel decoration for over 38 years. As an ASI 5 Star Apparel Decorator service provider, we combine advanced technology with meticulous craftsmanship to deliver high-quality embroidery, screen printing, and sublimation solutions. Our team specializes in transforming brand visions into tangible products through innovative techniques like 3D foam embroidery, custom patches, and full-color sublimation.

We serve both direct clients and wholesale partners, offering personalized support from design consultation to final production. Our commitment to precision and customer satisfaction ensures every project meets exact specifications, whether for corporate branding, team apparel, or promotional merchandise. With state-of-the-art equipment and a focus on continuous improvement, we maintain industry-leading standards while adapting to evolving client needs.
Services
Custom Embroidery Screen Printing Sublimation 3D Foam Embroidery Custom Patches Embroidered Apparel Sublimated Tees Screen Printed Patches Team Jerseys Custom Applique
Highlights and features
  • Over 38 years of experience in custom embroidery and screen printing
  • ASI 5 Star Apparel Decorator accredited for quality service
  • Offering full-color sublimation technology for high-definition customization
  • Comprehensive brand decoration solutions from design to finished product
  • Experienced team providing personalized service for unique client needs
Associations and certifications
  • ASI 5 Star Apparel Decorator
Services
Custom Embroidery
Custom embroidery transforms logos and designs into sewn fabric art using advanced Barudan and Tajima machines. This durable decoration method works on apparel, headwear, and accessories. Our process ensures precise stitch counts and color matching for professional results that enhance brand visibility through detailed, long-lasting applications.
Screen Printing
Screen printing applies vibrant ink-based designs to garments using specialized techniques for spot color and simulated process work. We handle complex multi-color prints with accurate Pantone matching, offering bulk discounts for large orders while maintaining sharp detail and color consistency across apparel and promotional items.
Sublimation
Sublimation transfers full-color digital designs onto polyester materials using heat-activated inks. This method creates permanent, high-resolution graphics on apparel, mugs, and promotional products without fading or peeling, ideal for photographic images and intricate patterns requiring unlimited color options.
3D Foam Embroidery
3D foam embroidery adds dimensional depth to designs by inserting foam layers beneath embroidered stitches. This technique creates raised effects perfect for bold lettering and logos on headwear and patches, combining traditional embroidery with innovative textural elements for eye-catching results.
Custom Patches
Custom patches combine embroidery and applique techniques to create reusable or sew-on designs. Available in multiple styles including heat-sealed and embroidered variations, these patches offer versatile branding solutions for uniforms, jackets, and promotional merchandise with detailed customization options.
Questions
What is the minimum order quantity for screen printing?
Minimum orders start at 24 pieces for 3-color imprints, with larger quantities required for additional colors.
Can you embroider complex logos?
Yes, we handle complex logos with digitizing services that convert designs into machine-readable stitch files for precise execution.
Do you provide garment sourcing?
We offer full-package solutions including apparel sourcing through industry partners when customers cannot supply blank items.
What thread colors are available?
We offer an extensive selection of polyester thread colors with custom matching capabilities for specific brand requirements.
How long does embroidery production take?
Standard production requires 7-10 business days after approval, with rush options available for urgent orders.
Can I use my own garment designs?
Yes, we accept customer-provided designs in vector formats and assist with preparing artwork for optimal printing or embroidery results.
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