Business Details
Industrial 3D Printing Solutions
Cosine Additive specializes in large-scale 3D printing solutions, offering advanced engineering expertise and cutting-edge technology to meet diverse manufacturing needs. Our team of expert technicians collaborates closely with clients to develop customized printing processes, leveraging proprietary AM1 and AM2 printers capable of handling complex geometries and industrial-grade materials. With a focus on innovation, we provide end-to-end services from design consultation to post-processing, utilizing open-market materials and hybrid manufacturing techniques like pellet extrusion and milling. Our commitment to quality is demonstrated through precision-driven hardware, in-house software optimization, and remote monitoring capabilities.Clients benefit from cost-effective, scalable solutions tailored to industries such as aerospace, automotive, and prototyping, supported by a proven track record of high-accuracy prints and material versatility. We prioritize client collaboration, offering guidance on material selection, layer optimization, and finishing techniques to ensure optimal performance. Backed by technical certifications and partnerships, our services are designed to bridge the gap between conceptualization and large-scale production. From single-part prototypes to full-volume manufacturing, we deliver reliable, repeatable results that align with evolving industry demands.
Services
3D Printing
Sand Casting
Pellet Extrusion
Filament Printing
Post-Processing
AM1 Printer Sales
AM2 Printer Sales
Hybrid Manufacturing
Material Consultation
Custom Engineering
Highlights and features
- We offer proprietary AM1/AM2 printers with 50nm positional accuracy for precision manufacturing.
- Our team provides hybrid manufacturing combining 3D printing with milling for tight tolerances.
- We utilize open-market materials and proprietary software for customizable, repeatable results.
- Our engineers have expertise in pellet extrusion systems with 10x faster print speeds.
- We deliver end-to-end solutions from design to post-processing with remote monitoring.
Services
3D Printing
Our industrial 3D printing services utilize proprietary AM1 and AM2 printers for large-scale production. With build volumes up to 10' x 5' x 5', we handle complex geometries using filament, pellet, or thermoset materials. Clients receive precision-engineered parts with layer heights from 0.05mm to 3mm, supported by hybrid processing options that combine printing with CNC milling for critical tolerances.
Sand Casting
We produce sand casting patterns using high-precision 3D printing for foundry applications. Our ABS and PETG patterns enable rapid prototyping of metal components with intricate details. This service reduces traditional tooling costs while maintaining dimensional accuracy for automotive and aerospace casting requirements.
Pellet Extrusion
Our pellet feed system offers cost-effective, high-speed manufacturing using raw polymer granules. Capable of extruding up to 20lb/hr, this method supports industrial-grade materials including carbon fiber composites. Ideal for large-volume production where material cost and throughput are critical factors in manufacturing operations.
Post-Processing
We provide comprehensive post-processing including sanding, priming, painting, and CNC machining. Our proprietary Cosine Finish technique achieves smooth surfaces on printed parts. These services enhance part aesthetics, improve dimensional accuracy, and prepare components for functional testing or end-use applications.
Custom Engineering
Our engineering team collaborates on custom projects from concept to production. Services include material selection, print optimization, and hybrid manufacturing strategies. We develop tailored solutions for complex challenges, leveraging our expertise in large-format additive manufacturing and industrial workflow integration.
Questions
What 3D printing services do you offer?
We provide large-scale 3D printing using AM1/AM2 printers, including sand casting patterns, pellet/filament extrusion, and hybrid manufacturing with milling.
What materials can you work with?
Our open-market material system supports ABS, PLA, PETG, PC-PBT, carbon fiber composites, thermosets, and custom polymer blends.
Do you offer post-processing options?
Yes, we provide sanding, priming, painting, decaling, milling, and our proprietary Cosine Finish for surface optimization.
What industries do you serve?
We specialize in aerospace, automotive, industrial prototyping, and custom manufacturing requiring high-volume, high-precision additive solutions.
Can you handle large-volume projects?
Our AM2 printer offers a 10' x 5' x 5' build volume for large-scale industrial production with tight tolerances.
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